Category Archive: Uncategorized

How To Get the Right Floor Graphics Design

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Floor graphics are a highly effective way to grab people’s attention and communicate important messages in various settings. They can guide customers in a store, promote a new product, or add flair to a space. However, creating effective floor graphics is more than just an attractive image or message; it requires careful consideration of several factors.

This article will provide tips on selecting the right floor graphics design for your business needs.

Tip 1: Understand the Purpose of the Floor Graphics

Before selecting a design, knowing the purpose will help you create a plan that aligns with your message and meets your intended outcome.

Tip 2: Consider the Location

Choosing the right floor graphics design depends on the location where it will be placed. Consider factors such as foot traffic, outdoor exposure, and the surrounding area. This will help you select a design that is visually appealing, functional, and durable enough to withstand its environment.

Tip 3: Pick the Right Material

Different materials have different durability, slip resistance, and adhesion properties. Choose a material appropriate for the floor graphic’s location and purpose. Here are some common materials used for floor graphics and their properties:

• Vinyl: suitable for indoor and outdoor use and can withstand foot traffic
• Carpet: comfortable to walk on and adds a cozy feel to the space
• Floor laminate: applicable for high-traffic areas and can extend the life of your floor graphic
• Anti-slip laminate: ideal for areas where safety is a concern, such as stairs or entranceways
• Clear vinyl: creates a subtle design that blends with the surrounding area

Tip 4: Choose the Right Colors

The colors should be bright, bold, and attention-grabbing, complementing the surrounding environment’s colors. Moreover, you should consider the psychology of colors and the intended message.

Tip 5: Make It Readable

The text in the floor graphic design should be legible from a distance. Therefore, the font size and style should be carefully chosen to convey the message. The text should also contrast with the background to make it stand out and avoid being overlooked by the audience.

Tip 6: Select a Design That Aligns With Your Brand

This strategy will help to create consistency and reinforce the brand message. In addition, using brand colors, logos, and fonts in the design can also help build brand recognition and a cohesive marketing strategy.

Tip 7: Consider the Surface Material

Different materials may require other adhesives or printing techniques. Choosing a design suitable for the surface material is important to ensure that it adheres properly and lasts long.

Tip 8: Make It Eye-Catching

Creating a visually appealing, creative, and unique design will help differentiate your business from competitors and attract potential customers.

Tip 9: Get a Professional Opinion

If you’re unsure which design to choose, consult a professional designer or marketing expert with experience creating effective floor graphics.

Tip 10: Test the Design

Before committing to a full installation, test the design by printing a small sample and placing it in the intended location. This can help you see how the design works in the space and make any necessary adjustments before the final installation.

Elevate Your Floor Graphics Design With Sun Process’ Custom Coating Services

At Sun Process, we specialize in contract coating and lamination services that can improve the quality and longevity of your floor graphics design. Our high-quality materials and advanced equipment enable us to provide a range of solutions that can protect your floor graphics from wear and tear. Moreover, our expert team can work with you to design a custom floor graphic that meets your specific needs and budget.

Contact us today to learn more about our coating and lamination services for floor graphics design!

Custom Converting and Electric Vehicle Battery Manufacturing

Batteries are the heart of an electric vehicle (EV), delivering the electricity needed to operate the motor. However, EV batteries are susceptible to several outside influences that may compromise their efficiency, reliability, and security.

To deal with these problems, custom converting is increasingly employed to manufacture electric vehicle batteries. The converting components protect the battery cells from environmental influences such as temperature, moisture, and mechanical stress.

This article will discuss the role of die cut components in custom converting and how custom converting can contribute to electric vehicle battery manufacturing.

Role of Die Cut Components in Custom Converting

Die cut components are crucial in the custom converting process for electric vehicle batteries. Primarily, they protect the battery cells and ensure optimal performance. The following sections will dive deeper into the importance of die cut components in custom converting:

Customization for Specific Battery Designs

Electric vehicle batteries come in various sizes and shapes, and finding the perfect fit for off-the-shelf components is challenging. However, manufacturers can ensure a perfect fit and maximum protection for each battery by using die cut parts.

Improved Efficiency of the Converting Process

It might take much time and work to manually trim and cut components. Fortunately, the converting procedure can be expedited by employing die cut components, reducing the manual trimming and cutting requirements. This raises productivity while lowering error-related risk.

Prevention of Leakage and Contamination

Any leaks or contaminants might jeopardize the battery’s dependability and safety. Manufacturers can use die cut gaskets and seals to guarantee a precise fit that is an efficient barrier against leakage and contamination.

Benefits of Custom Converting in Electric Vehicle Battery Manufacturing

Custom converting can contribute significantly to the electric vehicle battery manufacturing process in several ways:

Safety

Custom converting can improve the safety of electric vehicle batteries by decreasing the risk of thermal runaways, which can result in fires and explosions. In addition, creating a barrier between the cells and the external environment can prevent the spread of heat and reduce the risk of dangerous reactions.

Cost-Effective

Manufacturers may reduce material waste and production expenses by employing uniquely created converting components for each battery design.

Efficiency

By lowering the amount of energy lost through heat or chemical reactions, custom converting can aid cells in operating at their peak performance. They provide a more stable and consistent environment, increasing the effectiveness of batteries in electric vehicles.

Durability

Custom converting can also lengthen the lifespan of batteries in electric vehicles by shielding them from mechanical stressors, temperature fluctuations, and other external conditions. As a result, battery life may last longer, and maintenance expenses may be lower.

Sun Process Custom Converting for EV Car Batteries

Since 1970, Sun Process has provided clients with quality custom converting solutions for various industries and applications! Along with our specialty in producing electric vehicle battery solutions, our strengths include coating, converting and laminating.

Our facility, certified with the ISO 9001:2015 standard, has a modern research and development laboratory. Our products also undergo thorough testing and analysis at every production stage to ensure their quality and reliability.

Contact us today to get a quote or learn more about our goods and services.

Industrial Uses of Aluminum Foil

Aluminum foil is a thin sheet of metal foil that contains approximately 92-99% aluminum and has a thickness of 0.0002 in. to 0.006 in. It is highly durable, non-toxic, oil-proof, and chemically resistant. It also offers an excellent barrier to light, oxygen, moisture, and bacteria, making it ideal for industries where these variables are critical.

The high resistance, availability, and affordable cost of aluminum foil make it a preferred material for industrial applications. As a result, manufacturers can also produce various aluminum alloys and foils with varying attributes by combining them with metals such as magnesium, copper, nickel, zinc, and many others.

Aluminum foil, whether for packaging or technical applications, provides endless options and is essential in numerous industries. Here are a few of the most common industrial uses of aluminum foil:

EMI/RFI Shielding

Industrial aluminum foil is used to make electromagnetic interference (EMI)/RFI shielding tapes, a cost-effective method to contain signals emitted by your components. They also secure random signals in the environment to protect sensitive equipment. Furthermore, their conductive adhesive properties provide static charge drainage, removing potentially hazardous static build-up.

Sun Process Converting offers Pressure Sensitive Dead Soft Aluminum products for EMI/RFI shielding. These items are constructed from zero-temper foil and have a pressure-sensitive adhesive coating. The following are some of the products’ features:

• High dimensional stability
• Excellent moisture/water resistance
• Temperature range: -65°F to 300°F (-54°C to 149°C)
• Printing options: Flexographic, offset, letterpress, and screen printing

Wire and Cable Shielding

Wires and cables can be the primary means of transmitting EMI as both a source and a receiver. As a source, it can carry noises to other equipment or act as an antenna that radiates noise. On the other hand, the cable can detect EMI emitted by other sources as a receiver. To combat this, foil shielding is typically used.

Cable shielding utilizes a thin layer of aluminum foil, generally attached to a carrier such as synthetic materials. The foil completely covers the conductors it surrounds, which helps ensure that the component works properly.

PVC Heat Seal Aluminum Foil from Sun Process Converting is specially designed for use with wire and cable harnesses and heat element applications. This product contains a pressure-sensitive adhesive coating and a PVC heat sealant, making it an effective solution for plasticized products in high-temperature environments. Here are some of the product’s features:

• High dimensional stability
• Excellent moisture/water resistance
• Temperature range: -65°F to 300°F (-54°C to 149°C)

Aluminum Tape

Aluminum adhesive tape is a thin aluminum foil with a heat-resistant adhesive coating on one side. Compared to plastic adhesive tapes, it is more thermally resistant and will not break when exposed to heat or cold, making them far more durable.

Sun Process Converting developed a High-Temperature Silicone Adhesive Aluminum Foil, commonly applied in sealing automotive airbag inflators, moisture barriers around doors and windows to prevent fogging, hot air duct insulation adhesive, and more. It has the following features:

• High dimensional stability
• Excellent moisture/water resistance
• Temperature range: -65°F to 600°F (-54°C to 316°C)

Aerospace

Aluminum foil tapes are lighter, last longer, and resist moisture, weather, and UV radiation. Because of these properties, They are frequently used in the aerospace industry to protect aircraft parts from harsh environmental conditions.

These tapes have proven to be simple to apply and perform excellently in heat sealing, stitching, thread adhesion, puncture resistance, and permeance.

There are various types of adhesives that may be used on industrial aluminum foil depending on the application:

Solvent-Based Acrylic

Acrylic or polyurethane is dissolved in an oily solvent to make oily coating glue. Solvent-based acrylics have a short curing time, low energy usage, excellent water resistance, and a high drying rate. It also has a high initial adhesion strength or viscosity.

Water-Based Acrylic

Water-based coating glue is created by coagulating acrylic or polyurethane resin with water as a solvent in special emulsifying equipment. It is inexpensive, environmentally friendly, non-toxic, odorless, and non-flammable because it uses water as the solvent.

Hot Melt Adhesive

A hot melt adhesive is a solid polymer that melts easily without using a solvent. It is solid at room temperature but liquefies when heated and melted to a specific temperature. Furthermore, it does not require drying or any drying equipment, and it is simple to bond impermeable surfaces.

Industrial Aluminum Foil From Sun Process Converting

Sun Process Converting provides industrial aluminum foil products to meet a wide range of requirements. Our IAF products include high-performance solvent, emulsion, silicone-based adhesives (rubber, acrylic, and heat-activated formulas), and a variety of exceptional release liners.

We offer various products and services, from IAF products to custom design services and conversion. We are also ISO 9001:2015-certified and recognized under the UL component program.

Contact us to learn more about our industrial aluminum foil solutions or other services and offerings.

Benefits of Toll Coating

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Some companies lack the capacities and necessary equipment to coat their materials, requiring them to rely on toll coating manufacturers. The toll coating process occurs when an organization hires a third party to coat its products or components. It typically provides opportunities for cost savings when entering a new market or creating new products and ensures that the company can access reliable equipment, operations, and expertise to meet specific material and coating requirements.

This article will dive into the toll coating process and the advantages of partnering with a toll coating manufacturer.

What Is Toll Coating?

Toll coating is a service provided by a company equipped with specialized equipment to coat materials or semi-finished items for another organization. It simplifies keeping a productive manufacturing facility while also gaining opportunities to enhance finished products.

Companies often partner with a toll coating manufacturer because they need services that exceed their production capacity and lack necessary in-house coating capabilities for a project. Typically, manufacturers send their raw materials or semi-finished goods to a third party, which processes them.

What Are the Advantages of Toll Coating?

Working with a reputable toll coating company provides several advantages, including reduced expenses and increased output. In addition, here are some of the benefits of the toll coating process:

State-of-the-Art Equipment and Technology

It is no longer necessary to purchase costly machines and tools because a reliable toll coating manufacturer is equipped with the appropriate cutting-edge equipment for various coating processes, including gravure coating and slot-die coating.

Product Development Assistance

Toll coating manufacturers provide product development assistance and act as extensions of the customer company to ensure that it thrives and succeeds. They typically begin by understanding the client’s needs before laying out the best plan for achieving those goals.

Time and Cost Savings

Before beginning the coating production process, toll coating manufacturers create trial batches for verification purposes and to maintain standards. This process allows technical, coating, or quality issues to be dealt with immediately, avoiding delays in production or increased costs.

Additional Expertise and Knowledge

Toll coating partners offer more than just equipment, amenities, and human resources. They employ skilled, knowledgeable professionals who work collaboratively with equipment operators to optimize production. These professionals are also updated on processes and technological advancements that provide efficiency improvement and quality enhancement opportunities.

Standardized Coating Processes and Safety Regulations

Toll coating companies have standardized work procedures to coat products in the safest, simplest, and most effective manner based on the client’s specifications. They must also meet quality and safety standards, ensuring a safe work environment.

Custom Coating Services From Sun Process Converting

Sun Process Converting is an industry leader in custom coating and laminating! We offer a wide range of services and products to meet each customer’s needs and ensure that each process is subjected to stringent quality assurance testing in compliance with industry regulations and environmental guidelines.

Our extensive coating process offerings include adhesive coating, top coating, barrier coating, and contract coating. Contact us today, and we will find the best coating solution for your needs!

What is a Pressure Sensitive Label?

Pressure sensitive labels are highly flexible and come in a variety of styles and sizes to suit a wide range of needs. One of the benefits of this type of label is the fact that it offers compatibility with many types of containers, including contoured and squeezable. At Sun Process, we have been providing high quality custom pressure sensitive label solutions to the printing industry for over 45 years. Our offerings include SU-PRO® vinyl media and printable industrial polyester labeling film.

Pressure Sensitive Labels

Found on upwards of 80% of labeled products, pressure sensitive labels are one of the most popular options available. This is due in large part to their immense versatility. Pressure sensitive labels are self-adhesive, meaning they do not require water, solvents, or heat to activate and manufacturers can print them on a broad range of stock. Additionally, this type of label is compatible with a wide variety of printing technologies.

Pressure sensitive labels are comprised of the following components:

• Face stock. This label material displays the desired image and text.  It may be constructed from many materials, including plastic films and fabrics.
• Adhesive. Pressure sensitive label manufacturers can customize an adhesive formula to better suit the label’s intended purpose. Factors to be considered include product surface texture and storage temperatures.
• Liner. The liner carries the label throughout the manufacturing process, protecting the adhesive until the label is ready for use. Typically, liners are either film or paper.

Types of Pressure Sensitive Labels

There is a wide range of options to choose from when designing a pressure sensitive label. Depending on the type of product and conditions the label is intended for, it may be crafted from any of the following:

• Paper
• Film
• Foil
• Vinyl

After choosing the material, then the appropriate adhesive is selected based on the end use requirements. The adhesive is typically acrylic or rubber based.

Temporary promotional labels require removable adhesives, while labels designed for long-term use require permanent adhesives.

Pressure Sensitive Label Applications

Pressure sensitive labels can be found in a variety of industries and applications. These include but are not limited to:

• Household Goods
• Food and Beverage Containers
• Automotive Products
• Jar and Bottle Labeling

Advantages of Pressure Sensitive Labels

In addition to their versatility, pressure sensitive labels offer a wide range of other benefits. One of the biggest advantages of these labels is their ease of use. They do not require heat or solvents to be applied. Instead, manufacturers are able to apply the labels either manually or in a simple automated application process.

The range of available material and adhesive options adds to the appeal of these labels. They offer a modern appearance and are compatible with most printing technologies, allowing for an attractive final product that will contribute significantly to successful branding. Additionally, manufacturers can design pressure sensitive labels to resist fading in direct sunlight, meaning they will maintain their functionality and aesthetic appeal for extended periods of time. Overall, these labels are:

• Easy to use
• Compatible with a vast range of applications
• Highly customizable
• Aesthetically appealing

Pressure Sensitive Labels Services at Sun Process

Sun Process provides high quality custom coating services and our offerings include emulsion, UV, and solvent pressure sensitive adhesives in both permanent and removable varieties. To learn more about our pressure sensitive label printing capabilities, contact us today.