Die Cutting

At Sun Process Converting Inc. we are pleased to offer precision die cutting services, providing the design and manufacturing of die cut items for customers across a wide spectrum of industries.

We work with our customers to design die-cut parts tailored to their application, making units to order with our advanced cutting equipment. We incorporate a number of die cutting methods to ensure specifications are met, including rotary, steel rule, flatbed, punch press, and thermal cutting techniques.

Die cut parts can be produced with adhesive backed and pressure sensitive materials, and can be furnished with a variety of enhancements including tabs, back-slits, liners, and printed liners for instructions. These elements provide time-saving convenience during the assembly process. We hold an ISO 9001:2015 certification and all of our die cut products and processes are performed in compliance with stringent quality, environmental, and regulatory requirements. Please contact us today for more details on about our cutting services.

Die Cutting Specifications:

Die Cutting Methods
  • Steel Rule
  • Rotary
  • Flat Bed
  • Punch Press
  • Thermal
Die-Cutting Specifications
  • Minimum Material Thickness: 1 mil (.001″)
  • Maximum Material Thickness: 80 mil (.080″)
  • Minimum Part Size: .25″ x .25″
  • Maximum Part Size: 27″ x 45″
Additional Services Provided
  • Cleanroom Die Cutting
  • Film Laminating
  • Perforating
  • Printing
  • Chipboard
  • Cloth
  • Cork
  • Fabric
  • Felt
  • Fiberglass
  • Fishpaper
  • Foam
  • Foils
  • Medium Density Fiberboard (MDF)
  • Neoprene
  • Non-Metallic
  • Non-Wovens
  • Oriented Strand Board (OSB)
  • Paper
  • Plastic
  • Polyesters
  • Pressure Sensitive Materials
  • PVC
  • Rubber
  • Silicone
  • Textiles
  • Urethane
Industry Focus
  • Aerospace
  • Automotive
  • Appliance
  • Biotechnology
  • Construction
  • Distribution
  • Electronics
  • Home Furnishing
  • Medical
  • OEM
  • Packaging
  • Pharmaceutical
  • Printing
  • Recreational
Industry Standards
ANSI – American National Standards Institute
AS – Aerospace Industry Standard
ASME – American Society of Mechanical Engineers
ASTM – American Society for Testing and Materials
CSA – Canadian Standards Association
DOT – Department of Transportation
FAA – Federal Aviation Administration
FDA – Food And Drug Administration
ISO 9001:2015 – International Organization for Standardization
Mil-Spec Military Specifications
NADCAP – National Aerospace And Defense Contractors Accreditation Program
QS – QS Is a quality standard developed by the Automotive Industries
RoHS – Restriction Of Hazardous Substances (Compliant)
SAE -Society of Automotive Engineers
TS – Technical Specifications, used with ISO