Archive: Nov 2023

How To Get the Right Industrial Aluminum Foil

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Industrial aluminum foil is designed specifically to meet the demands and specifications of industrial applications. It is produced by rolling and annealing aluminum ingots, resulting in a thin, flexible sheet. Its thickness is typically 0.006 0.2 mm, although variations are available depending on the application.

Due to its specialized nature, this foil is suitable for various industrial uses. For instance, it exhibits exceptional heat resistance, allowing it to withstand high temperatures without compromising its structural integrity. As a result, it is commonly utilized as a heat barrier or insulator in procedures involving high temperatures.

Obtaining the proper aluminum foil is essential for the success and efficacy of particular applications. This article will outline the most important considerations when selecting the optimal product.

Factors To Consider in Industrial Aluminum Foil Selection

By evaluating the following factors, it is easier to make an informed decision and determine the best industrial aluminum foil:

Foil Thickness

The appropriate foil thickness depends on the application’s specific requirements. It can be extremely thin, measuring approximately 6 microns or less. These thin sheets are frequently employed where weight reduction, flexibility, and extensive surface area coverage are essential. They find utility in electronics for capacitors and batteries.

Conversely, industrial foil is also available in thicker gauges that extend to a few hundred microns. These sheets provide increased mechanical strength and robustness, making them suitable for heavy-duty applications. Construction, automotive, and insulation industries utilize these thicker foils for tasks like thermal insulation, vapor barriers, and structural components.

Barrier Properties

Barrier properties refer to the foil’s ability to act as a barrier against various external elements such as moisture, gases, and light. They ensure the integrity, safety, and preservation of the contents it encloses.

  • Moisture barrier: Foil with a high moisture barrier protects sensitive products such as pharmaceuticals and food items from moisture-related degradation, spoilage, or contamination.
  • Gas barrier: This property is crucial for applications where gases such as oxygen, nitrogen, and carbon dioxide can negatively impact the materials.
  • Light barrier: Light barrier foils protect light-sensitive products from degradation caused by exposure to ultraviolet (UV) or visible light.

Temperature Threshold

The temperature threshold is the maximum temperature that the foil can withstand without experiencing significant degradation or loss of performance. Check the manufacturer’s specifications or technical data sheets for the foil’s maximum temperature rating. Selecting a foil with a maximum temperature rating that exceeds the highest temperature expected is crucial to ensure its reliability and longevity.

Electrical Conductivity

Aluminum foil is known for its excellent electrical conductivity. However, conductivity can vary depending on factors such as the foil’s alloy composition and purity. It is important to ensure that the chosen product possesses the electrical conductivity required for the application. Foils with high electrical conductivity also offer effective shielding by redirecting electromagnetic waves.


Compatibility is the foil’s ability to be compatible with the substances, environments, and conditions it will encounter. For example, it is crucial to assess the foil’s resistance to chemicals or substances it may come into contact with. Certain chemicals, solvents, or corrosive materials can react with aluminum foil, leading to degradation or compromised performance.

Customization Options

Customization encompasses various aspects of aluminum foil, including dimensions, surface treatments, coatings, and additional functionalities. For instance, custom dimensions ensure seamless integration with production processes or application requirements, minimizing waste and maximizing productivity. Foil manufacturers also offer surface treatments and coatings, such as corrosion-resistant, anti-static properties, enhanced adhesion layers, or specific surface finishes.


The cost of aluminum foil can vary depending on the grade and quality of the material. Higher-grade foils may offer improved performance characteristics or specialized properties but can be more expensive. Consider the application’s specific requirements and balance them with the desired cost to find the most suitable grade.

Choose Sun Process Converting for Exceptional Industrial Aluminum Foil

Sun Process Converting offers a diverse selection of industrial aluminum foil products designed to meet various needs! Our portfolio includes top-quality solvents, emulsions, silicone-based adhesives, and release liners. Moreover, our commitment to quality is reflected in our ISO 9001:2015 certification, and we are recognized under the UL component program.

Contact us today to learn more about our services and offerings!