Toll Coating Solutions - Sun Process Converting, Inc.

Toll coating is a specialized process in which companies apply coatings to various materials on behalf of clients. This process offers a cost-effective and customized solution tailored to specific needs. It enhances material performance and provides industries with improved product durability, protection, and functionality.

Sun Process Converting delivers advanced toll coating services across Chicago and Milwaukee, tailored to meet the unique needs of various industries. Our expertise in adhesive coating, barrier coating, and top coating — combined with cutting-edge equipment — guarantees precise applications and exceptional quality. By prioritizing innovation, we deliver coatings that boost product durability and functionality.

Customization Options Available

Adhesive Coating

We specialize in applying custom adhesive coatings to various substrates tailored to meet specific bonding requirements. These coatings — including tapes, labels, and other bonding materials in different industries — are essential for products.

Top Coating

Our company provides top coating services that apply a protective or functional layer to the surface of materials to improve durability and aesthetics. They can impart specific characteristics such as UV resistance, scratch resistance, or decorative finishes.

Barrier Coating

We provide barrier coatings to protect substrates from environmental factors such as moisture, air, and chemicals. This protection is crucial in industries like packaging, where preserving the material’s integrity is essential for product safety and longevity.

Contract Coating

Our expert team collaborates with clients to develop custom coating solutions that meet unique specifications and requirements. The material selection and coating type flexibility allow for tailored solutions and guarantee that the final product aligns with the client’s needs.

Types of Coatings Provided by Sun Process Converting

Listed below are the coatings offered by Sun Process Converting, each with distinct benefits:

Pressure-sensitive coatings create adhesives that bond materials together when pressure is applied, which makes them essential in products such as labels and tapes. They are also valued for their ease of use and strong bonding capabilities without the need for heat or water.
Emulsion coatings are a water-based, eco-friendly option. They are an alternative to solvent-based coatings and a great choice for environmentally conscious projects. These coatings offer excellent coverage and protection for different surfaces.
Solvent coatings are known for their strong adhesion and durability and are perfect for demanding applications that require high-performance protection. Solvent coating excels in harsh environments and offers long-lasting resistance to wear and chemicals.
Top coatings are applied for both functional and decorative purposes. They improve the surface of materials by adding attributes such as gloss, scratch resistance, or improved durability.
One-sided coatings are applied to a single side of a material and provide targeted protection where only one side needs enhancement. This selective coating method is ideal for products with only one surface exposed to wear.
Two-sided coatings provide protection or functionality on both sides of a material. They are perfect for applications where both surfaces need treatment and for substrates that require performance from both sides.

Industries Served

Sun Process Converting provides tailored coating solutions that cater to the unique needs of various industries:

Automotive: Our coatings enhance the durability and protection of automotive components, including engine parts and seals, allowing them to withstand high temperatures.
Electronics: We offer coatings that provide electrical insulation and safeguard against moisture and dust to guarantee the reliability of electronic devices.
Aerospace: Our high-performance coatings resist extreme temperatures, pressure, and UV radiation to ensure the safety of aerospace components.
Medical: We design coatings for medical applications that guarantee biocompatibility and resistance to sterilization processes and maintain the safety and effectiveness of medical components.
Packaging: Our coatings improve the barrier properties of packaging materials against moisture, oxygen, and other contaminants to guarantee product integrity during storage and transportation.
Construction: Our toll coatings improve weather resistance and thermal insulation of construction materials and guarantee long-term performance in various environmental conditions.

Partner With Sun Process Converting for Precision-Driven Toll Coating Solutions!

Sun Process Converting is the trusted leader for superior toll coatings that meet the industry’s specifications in Chicago and Milwaukee. Our expert team specializes in custom adhesive formulations and advanced coating techniques, ensuring top-tier quality for every project. With cutting-edge technology and rigorous quality assurance, we guarantee every solution’s consistency and cost-effectiveness.

Toll Coating: Enhancing Performance and Versatility With Custom Toll Coating Solutions in Chicago & Milwaukee